Archive for the ‘At the Studio’ Category

Sister Pieces

Monday, February 21st, 2011

I recently built a custom wine rack for a client and was so taken with the design I used it as the basis for a sister wine cabinet- the Infinity Wine Cabinet. I thought I would use this opportunity to write about the commission process and show what sister pieces look like.

The photo below shows the new wine rack and the very new wine cabinet. The wine rack holds 40 bottles of wine and the cabinet holds 28 bottles and has two shelves to hold a nice assortment of glasses.

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Here is the inside of the wine cabinet. I used aluminum slats in the back to pick-up the linear feel of the base. The doors latch with rare earth magnet catches.

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The wine rack came about to fill a clients specific needs. He wanted something that held more wine than my Barossa WIne Rack. The concept was verbalized by him, his designer and me. I then drew up the following sketch to help visualize the piece.

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The sketch was approved and the piece was underway. It required another run of my versatile aluminum end fittings The end piece is true to the sketch.

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Studio Insanity!

Saturday, August 21st, 2010

Thought I’d throw up a quick picture of the insanity of the moment, as I get ready for the Evanston Craft show.

Using a transit to site the cables on a mock-up of my latest hall table….

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Making an end fitting for the Callisto Table

Tuesday, July 20th, 2010

When I bought my Hardinge turret Lathe I wanted to use it to make a specific part. It turns out I use it all the time. The part I bought the lathe to make gets used in my Callisto table, Jupiter Bench, Mercury bench, Radian table, and Tangent liquor cabinet. It is a small rod end that allows me attach the stainless rods to the other table elements.

My supply exhausted, I set out to make a run for some pieces that I am currently building. The lathe features turret which indexes and allows me to perform multiple operations including turning the outside diameter, drilling holes, tapping threads. There is also a sliding cross-slide which faces the part and then cuts it off at the end.

Here is a view of the set-up

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In order to really understand the lathe I thought a video would be beneficial. This shows a complete cycle of making one rod end. My favorite moment is tapping the threads at the bottom of the hole. In this moment, the tap is fed into the work, it clutches into a freespin when it reaches the depth stop, at this point I throw the lathe into reverse and back it out, it is then thrown back into forward in order to be cut off. This all happens in a matter of seconds, not bad considering that the lathe is spinning at 1600 RPM’s! Here is a look

The part is then transferred to my multi-headed drill press. In this set-up one head has a drill bit and the other a procunier tapping head.

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I use a special vise to hold the part horizontally and drill the hole

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The part is then tapped with the Procunier tapping head. The head auto reverses when I pull up on the quill to back the tap out of the work. Another video is the best way to see this.

At the end of the day, I am restocked with plenty of end fittings

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